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When I first heard about the adjustable ball valve locking device, I was confused like you. What is this device and what does it do? In fact, the adjustable ball valve lockout device can be simply understood as a safety protection device. They are installed on the ball valve to lock the handle of the ball valve to prevent unauthorized accidental operation, keep the valve in an open or closed state, and prevent accidents caused by changes in the state of the ball valve in the middle of the process. Because this device can also self-adjust according to the size of the ball valve appearance to adapt to different models of ball valves, it is called an adjustable ball valve lockout device.
Adjustable Ball Valve Lockouts
The structure and working principle of the adjustable ball valve lockout device are relatively simple. It mainly involves installing the device on the ball valve switch to wrap the ball valve handle and the upper part of the ball valve body, making the valve in an inoperable state, and then locking it with a padlock. The physical properties of the adjustable ball valve lockout device are then used to control the ball valve in its current state, making it impossible to rotate the switch handle of the ball valve. This effectively prevents the ball valve from being accidentally operated without authorization by maintenance workers during operation, reducing safety hazards.
In order to make a more intuitive comparison between the adjustable ball valve lockout device and the ordinary ball valve lockout device, the characteristics of the two are presented in the form of a table. The specific differences are shown in the table below:
| Adjustable Ball Valve Lockouts | Ball Valve Lockouts | |
| Flexibility | High, suitable for a variety of ball valves | Low, only suitable for specific ball valves |
| Cost | Low | High，Different ball valves are not compatible |
| Scope of application | High | Low |
The installation of the adjustable ball valve lockout device is very simple. Only by following safe and effective installation steps can the lockout device play its greatest role. Taking the Adjustable Ball Valve Lockout ABVL01M manufactured by PROLOCKEY as an example, its specific installation steps are introduced:
1. Determine the ball valve to be controlled and install the ball valve handle control device on the ball valve handle
2. Adjust the locking device to ensure that it can firmly wrap around the ball valve body, ensure that it is completely closed, and the locking device will not loosen or fall off before proceeding to the next step
3. Insert the padlock into the lock hole at the top of the adjustable locking device and lock the device, then hang the safety identification plate and make a final check to see if the ball valve is completely locked.
adjustable ball valve lockout abvl01
In order to extend the service life of the locking device and ensure the performance of the adjustable ball valve control lock, we need to regularly perform necessary maintenance and care on them, check whether there are cracks or deformations in their overall appearance, whether the lock hole is damaged, whether the padlock is invalid, etc., and also need to scrub the safety sign to ensure that it plays a warning role.
The adjustable ball valve locking device not only protects the ball valve from accidental operation, but also protects the safety of maintenance operators and mechanical equipment. Many industrial safety accidents are often caused by accidental or incorrect operations by operators. Therefore, the adjustable ball valve locking device can effectively avoid these situations in industrial production and improve safety.
The use of ball valve locking devices also complies with the laws and regulations of various countries. For example, the US OSHA standard includes provisions on controlling hazardous energy (lockout/tagout procedures); China’s national standard: GB/T 33579-2017, also stipulates that before operation, the equipment must be isolated by appropriate locks or isolation devices (such as ball valve locks) to prevent accidental startup; and the HSE standard (British Health and Safety Executive) also stipulates that companies must isolate hazardous energy and use appropriate locking devices during inspection and maintenance.
The adjustable ball valve locking device can be adjusted and adapted according to ball valves of different types and sizes. It is simple and convenient to operate, and it can also effectively control the state of the valve to avoid safety accidents. It provides a safe operating environment for maintenance operators, reduces the psychological burden of operators, and greatly improves the work efficiency of maintenance operators.
Ordinary ball valve locking devices can only be used with specific ball valves, so different locking devices need to be purchased according to the type of ball valve. An adjustable ball valve locking device can be used with multiple types of ball valves. As long as it is properly maintained, this device can be used repeatedly, which greatly saves the company’s costs.
Compatibility is the primary factor when choosing an Universal adjustable Ball Valve Lockout . Make sure the locking device you choose can adapt to your existing valve size and meet your usage scenario requirements.
The choice of materials allows the adjustable ball valve lockout to have a wider range of usage scenarios. For example, metal lockouts are more suitable for industrial scenarios with high temperatures and chemical corrosion resistance, while plastic lockouts are light in weight, flexible in use, and have strong strength and corrosion resistance. For example, the Adjustable Ball Valve Lockout ABVL01M produced by PROLOCKEY is made of durable ABS, which has strong resistance to cracking and wear, and can adapt to extreme weather and temperature conditions.
When choosing an adjustable ball valve locking device, you need to consider whether the production standards of the device comply with CE, ISO9001, OSHA, OHSAS18001 and other standards. These certification standards are not only a guarantee of quality, but also a manifestation of compliance to ensure that the devices used by your company in operation comply with local laws and regulations.
An excellent brand is the guarantee and symbol of quality, and can also provide you with high-quality pre-sales and after-sales services, allowing you to reduce a lot of unnecessary troubles when purchasing the adjustable ball valve locking device or in the subsequent use process.
Q: Is the adjustable ball valve lock suitable for all types of ball valves?
A: The adjustable ball valve lock is suitable for most ball valves, but in order to ensure your good user experience, it is recommended that you consult our professional sales engineers based on the model of your ball valve before purchase. You can contact directly: [email protected]
Q:Can adjustable ball valve lockouts be removed easily?
A:If the ball valve locking devices is correctly installed, it is generally not easy to remove, unless it is unlocked and removed with a matching key with the permission of an authorized person.
Q:Does the adjustable ball valve lockout require tools to install?
A:The adjustable ball valve lockout is generally designed with user convenience in mind, so the installation is relatively simple and does not require specific tools to assist in installation. You only need to follow the steps described in this blog to install it.
In short, please remember that safety is the first goal of production and operation, and the adjustable ball valve locking device is an effective device to improve the safety of enterprise production. Its flexibility, compatibility and safety make it an indispensable equipment for modern production enterprises. Through the guidance of this blog, I hope to help you choose the adjustable ball valve locking device that suits you.
Want to know more about the ball valve locking devices? Please act immediately and contact our professional sales engineer to provide the most reliable safety protection for your enterprise.
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